Please scroll through the pictures below and take a “mini plant tour” to see the process at Bluffton Precast Concrete.

From the quarry, to the mixer, to the forms, and onto the trucks for delivery to the jobsite, we get the job done!

We cast in a variety of lifting and handling devices, based on customer preference, product configuration and or design.
We cast in a variety of lifting and handling devices, based on customer preference, product configuration and or design.
Raw earth, mined,
Raw earth, mined, "Green" aggregates are dumped into the "pit".
Aggregate is conveyed from the
Aggregate is conveyed from the "pit" to the indoor bins.
STEEL REINFORCEMENT BPC meets or exceeds any specifications, period.
STEEL REINFORCEMENT BPC meets or exceeds any specifications, period.
The bins store the aggregate until ready to be dumped onto the electronic scale.
The bins store the aggregate until ready to be dumped onto the electronic scale.
After our QC team goes through the post pour checklist, and the piece passes, the NPCA logo is painted on.
After our QC team goes through the post pour checklist, and the piece passes, the NPCA logo is painted on.
Front end loaders or fork lifts transfer product from plant to storage yard.
Front end loaders or fork lifts transfer product from plant to storage yard.
The electronic scale/conveyor, controlled by the Advanced Concrete Technologies software, insures that all aggregate weights are within the specified parameters.
The electronic scale/conveyor, controlled by the Advanced Concrete Technologies software, insures that all aggregate weights are within the specified parameters.
Initial Quality Control begins at form setup, and continues through reinforcement, and fixture placement. When QC is satisfied the form is closed and ready to pour.
Initial Quality Control begins at form setup, and continues through reinforcement, and fixture placement. When QC is satisfied the form is closed and ready to pour.
The central function of the batch plant control room deals with all aggregate, admixtures, cement powder, water, mix time, mix design and the timely dispatch of the final mix throughout the plant.
The central function of the batch plant control room deals with all aggregate, admixtures, cement powder, water, mix time, mix design and the timely dispatch of the final mix throughout the plant.
Our computer controlled batch plant software, by Advanced Concrete Technologies, assures consistent quality of our products.
Our computer controlled batch plant software, by Advanced Concrete Technologies, assures consistent quality of our products.
The final mix is dispensed into portable silos for distribution to specific areas as ordered by the hourly associates.
The final mix is dispensed into portable silos for distribution to specific areas as ordered by the hourly associates.
Special structures, we can build them to plan specifications, or design build to your specifications.
Special structures, we can build them to plan specifications, or design build to your specifications.
BPC invested in our own stencil cutting plotter in 2007, allowing us to provide your logo or brand name on any of our products.
BPC invested in our own stencil cutting plotter in 2007, allowing us to provide your logo or brand name on any of our products.
We use redundant tracking methods, electronics and the old fashion way on the wall in writing.
We use redundant tracking methods, electronics and the old fashion way on the wall in writing.
Our fleet of trucks, trailers, and unloaders meet almost every product delivery situation.
Our fleet of trucks, trailers, and unloaders meet almost every product delivery situation.
Whether loading BPC trucks or for customers picking up product, we have the equipment and personnel to load properly and efficiently.
Whether loading BPC trucks or for customers picking up product, we have the equipment and personnel to load properly and efficiently.
Test cylinders, taken several times a day are logged in the computer and on the wall. Then they are stored on racks to be crushed per QC requirements.
Test cylinders, taken several times a day are logged in the computer and on the wall. Then they are stored on racks to be crushed per QC requirements.
Cylinder strength (PSI) is tested using a compressive machine.
Cylinder strength (PSI) is tested using a compressive machine.
Cylinder test results are documented in the cylinder log.
Cylinder test results are documented in the cylinder log.
Record keeping for Precast QC is a necessary, redundant, and sometimes overwhelming daily part of complying with national, state and local specifications.
Record keeping for Precast QC is a necessary, redundant, and sometimes overwhelming daily part of complying with national, state and local specifications.
Steel forms or
Steel forms or "molds" are what we use to build most of our products.
Our Skako Counter Current Mixer provides consistent mix to mix reliability.
Our Skako Counter Current Mixer provides consistent mix to mix reliability.